Power Supply Custom Solutions · Professional Power Module R&D and Manufacturing

Why Partners Choose Us

We deliver a power customization experience that exceeds expectations, applying the same standards used for Fortune 500 companies.

  • Fortune 500 Quality on Every Line
  • 10M+ Annual Capacity, On-Time Delivery
  • DFM Intervention, Zero Ramp-Up Surprises
  • Full Lifecycle Technical Partnership

Three Core Workshops · Advanced Equipment Matrix

From AI insertion and SMT placement to DIP soldering and complete unit assembly, we possess a complete electronics manufacturing chain.

AI Workshop

AI Auto Insertion Workshop

2 Panasonic Horizontal3 Nuobei Vertical1 Haner Riveting
  • Capacity: Horizontal 60,000 pts/h · Vertical 10,000 pts/h · Riveting 10,000 pts/h
  • Vertical: Simultaneous 2.5, 5.0, 7.5, 10mm pitch
  • Horizontal: 1/8W ~ 1/2W resistors
  • Orientation: 0°, 90°, 180°, 270°
  • Insertion Rate: >99.97%

📊 Monthly: 17.53M pts | Annual: ~200M pts

SMT Workshop

SMT Placement Workshop

1 Panasonic Line3 Yamaha Lines1 New Panasonic Line
  • Total Capacity: 300,000 CPH + 150,000 CPH
  • Speed: 0.047s/Chip (Yamaha)
  • Accuracy: Cpk≥1, ±40μm Chip
  • Component: 0201*8 ~ L6×W6×T3 (mm)
  • PCB: L50×W50 ~ L750×W550 (mm)
  • Inspection: In-line SPI + AOI

⚡ High precision & speed for full-category placement

DIP Soldering & Assembly

7 PBA Lines2 Assembly LinesBurn-in Room
  • Post-Wave AOI: Solder joint quality
  • Test: ICT, HV, Manual, Auto full-function
  • Burn-in: Constant temp, data storage
  • Annual: 4M PCBs + 300K assembled

🏭 One-stop from single boards to complete units

10 Major Inspection Equipment · Full-Process QC

From incoming material to finished product testing, every process step is equipped with professional inspection equipment to ensure zero-defect delivery.

Stencil Inspection

Stencil Inspection

Establishes stencil control standards, solving printing issues from the source.

SMT First Article

SMT First Article

Auto measurement, traceable, strictly standardized process.

BGA Rework

BGA Rework Station

Resolves cold solder, displacement; effective BGA chip repair.

X-Ray

X-Ray Inspection

Detects PCB anomalies: circuit breaks, IC defects, solder ball cracking.

AOI

In-line AOI

10 AOI units ensure full coverage, no blind spots.

10 Units
ICT

In-line ICT

11 ICT units guarantee component parameters & soldering status.

11 Units
Power Tester

Power Supply Tester

5 devices cover voltage, current, ripple, and all parameters.

5 Units
Burn-in Rack

Multi-Function Burn-in

Various burn-in conditions, data storage & traceability.

FCT Line

FCT Auto Test Line

Auto/Manual/Hipot testing, simulates real working conditions.

Glue Dispensing

Auto Glue Dispensing

Automatic glue dispensing for power boards, improves protection.

MES Manufacturing Execution System

Digitally driven manufacturing enables full-process traceability and refined management from raw materials to finished product shipment.

🎯

Implementation Background & Objectives

Optimize production management models, strengthen process control, and achieve 5G interconnection between the enterprise and customers. Meet customer requirements for production, quality, and equipment control, realize refined management, and enhance core competitiveness.

Full process connected to MES system, from raw material warehousing to finished product shipment, real-time data collection for every process step achieves full traceability, making quality transparent and controllable.

Integrated In-House Design of Structure, Hardware & Software, Customized Solutions on Demand

A standardized development process combined with flexible manufacturing balances speed and quality, getting your product to market faster.

01

Requirements Analysis

Spec review · Feasibility

02

Solution Design

Topology · Component validation

03

PCB Layout

Multi-layer · Signal optimization

04

Prototype Debugging

Functional verification · Tuning

05

Testing & Certification

EMC/Environmental/Burn-in

06

Mass Production

SMT volume · Ongoing support

Trust Built on Strength · Representative Projects

We have provided custom power solutions for many industry-leading clients. Below are some representative collaborations.

Printer Power Module

Printer Power Module

Energy-efficient custom power for a world-leading printer manufacturer, passing stringent EMC tests.

Mini Fridge Power

Mini Fridge Power

Low-power, high-reliability module for compact refrigerators, adapting to frequent start-stop cycles.

Dishwasher Power

Dishwasher Power

Waterproof & moisture-proof solution for high-power dishwashers, ensuring stable supply.

LCD TV Power

LCD TV Power

High-efficiency backlight driver for ultra-slim LCD TVs, meeting energy standards.

Smart Pulse EV Charger

Smart Pulse EV Charger

Intelligent pulse charging with over-temp/over-current protection, improving efficiency and battery life.

Smart Pulse EV Charger II

Smart Pulse EV Charger

Weather-resistant module for outdoor high-power charging stations, supporting wide voltage input.

International Authoritative Certifications · Quality You Can Trust

We have passed numerous international quality management system and product safety certifications, and are a qualified supplier for many Fortune 500 companies.

Over 22 Years of Deep Experience in SMT/PCBA

With over 22 years of focus in the SMT/PCBA product field, we have supported major clients like HP and Samsung with over 100 ODM products and developed over 30 proprietary products. Our product portfolio spans industrial equipment, printing devices, consumer electronics, communications, lighting, military industry and more.

Technology Center
R&D Department
Manufacturing
Weihai R&D
Laser printer power: 3‑4
Adapter: 3
Technical staff: 18
Korea Institute
Laser printer power: 4‑5
University Cooperation
HIT, SEU, CUC, etc.
Special Task Force
Specialized research
~230 Employees
PCBA · Assembly
Over 100 ODM Products 30+ Proprietary Products Industrial/Printing/Consumer/Telecom/Lighting/Defense

Get Your Custom Power Supply Solution

With over 22 years of deep expertise in power supply customization, we serve consumer electronics, industrial control, commercial equipment, and medical health. In-house AI/SMT/DIP full-process lines provide a one-stop closed loop from design to delivery.

  • Passed Samsung, HP, Huawei Fortune 500 factory audits
  • Tens of millions annual PCBA delivery capacity
  • DFM front-end intervention for first-time mass production success
  • Full MES traceability, transparent and controllable quality
  • ✉️
    Email
    Sophie.jinghongruize@gmail.com
    💬
    WhatsApp
    +86 18663191435
    📍
    Address
    No.159 Huoju Road, High-tech Zone, Weihai, Shandong, China
    Fill in Your Requirements, Instant Response
    Our technical experts will contact you within 24 hours.
    ✅ Submitted successfully! We will contact you within 24 hours.

    © 2026 Power Supply Custom Solutions · Specializing in Power Module R&D and Manufacturing

    Why Partners Choose Us

    We deliver a power customization experience that exceeds expectations, applying the same standards used for Fortune 500 companies.

    • Fortune 500 Quality on Every Line
    • 10M+ Annual Capacity, On-Time Delivery
    • DFM Intervention, Zero Ramp-Up Surprises
    • Full Lifecycle Technical Partnership

    Three Core Workshops · Advanced Equipment Matrix

    From AI insertion and SMT placement to DIP soldering and complete unit assembly, we possess a complete electronics manufacturing chain.

    AI Workshop

    AI Auto Insertion Workshop

    2 Panasonic Horizontal Machines3 Nuobei Vertical Machines1 Haner Riveting Machine
    • Capacity: Horizontal 60,000 points/hour · Vertical 10,000 points/hour · Riveting 10,000 points/hour
    • Vertical Machine: Can simultaneously insert components with 2.5, 5.0, 7.5, and 10mm pitch
    • Horizontal Machine: Can insert 1/8W, 1/6W, 1/4W, 1/2W resistors
    • Component Orientation: Four-direction insertion at 0°, 90°, 180°, 270°
    • Insertion Rate: Over 99.97%, with fully automatic compensation insertion for continuous long runs

    📊 Monthly Capacity: 17.53 million points | Annual Capacity: ~200 million points

    SMT Workshop

    SMT Placement Workshop

    1 Panasonic Line3 Yamaha Lines1 New Panasonic Line (10M RMB Investment)
    • Total Capacity: Existing 300,000 CPH + New 150,000 CPH
    • Placement Speed: 0.047s/Chip (Yamaha)
    • Placement Accuracy: Cpk≥1, ±40μm Chip
    • Component Size: 0201*8 ~ L6×W6×T3 (mm)
    • PCB Size: L50×W50 ~ L750×W550 (mm)
    • Inspection: In-line SPI + AOI on all lines

    ⚡ High precision and high speed to meet full-category placement needs from micro to large boards

    DIP Soldering & Assembly Workshop

    7 PBA Production Lines2 Complete Unit Assembly LinesConstant Temperature Burn-in Room
    • Post-Wave AOI: Equipped with inspection machines to ensure solder joint quality
    • Test Capability: ICT, High Voltage, Manual, Auto full-function testing
    • Burn-in Room: Constant temperature control, digital display on burn-in racks, data storage, and abnormal alarms
    • Annual Capacity: 4 million PCBs and over 300,000 assembled products

    🏭 One-stop manufacturing services from single boards to complete units

    10 Major Inspection Equipment · Full-Process Quality Control

    From incoming material inspection to finished product testing, every process step is equipped with professional inspection equipment to ensure zero-defect delivery.

    Stencil Inspection Machine

    Stencil Inspection Machine

    Establishes stencil control standards, replacing manual inspection, to solve printing issues like excess solder, insufficient solder, and bridging from the source.

    SMT Smart First Article Inspection

    SMT Smart First Article Inspection

    Automatic measurement and judgment, strictly standardized process, with traceability functions, effectively improving product quality.

    BGA Rework Station

    BGA Rework Station

    Applied to BGA packaged components to resolve issues such as cold solder joints and displacement, effectively executing BGA chip repair.

    X-Ray Inspection

    X-Ray Inspection System

    Uses X-ray principles to detect PCB quality anomalies, such as circuit breaks, IC defects, and solder ball cracking.

    In-line AOI Equipment

    In-line AOI Equipment

    10 AOI units effectively ensure pre- and post-production PCB inspection with full coverage, no blind spots.

    10 Units
    In-line ICT Tester

    In-line ICT Tester

    11 ICT units effectively guarantee component parameters and soldering status, accurately locating fault points.

    11 Units
    Power Supply Comprehensive Tester

    Power Supply Comprehensive Tester

    5 devices ensure testing accuracy for power supply products, covering all parameters including voltage, current, and ripple.

    5 Units
    Multi-Function Burn-in Rack

    Multi-Function Burn-in Rack

    Various burn-in conditions can be set, with data storage and traceability to ensure long-term reliability.

    FCT Automatic Test Line

    FCT Automatic Test Line

    Capable of Auto/Manual/Hipot automatic testing, simulating real working conditions for comprehensive verification.

    Automatic Glue Dispensing Machine

    Automatic Glue Dispensing Machine

    Realizes automatic glue dispensing for power boards and other products, ensuring coating consistency and improving protection levels.

    MES Manufacturing Execution System

    Digitally driven manufacturing enables full-process traceability and refined management from raw materials to finished product shipment.

    🎯

    Implementation Background & Objectives

    Optimize production management models, strengthen process control, and achieve 5G interconnection between the enterprise and customers. Meet customer requirements for production, quality, and equipment control, realize refined management, and enhance core competitiveness.

    Full process connected to MES system, from raw material warehousing to finished product shipment, real-time data collection for every process step achieves full traceability, making quality transparent and controllable.

    Integrated In-House Design of Structure, Hardware & Software, Customized Solutions on Demand

    A standardized development process combined with flexible manufacturing balances speed and quality, getting your product to market faster.

    01

    Requirements Analysis

    Spec review · Feasibility study

    02

    Solution Design

    Topology selection · Component validation

    03

    PCB Layout

    Multi-layer · Signal optimization

    04

    Prototype Debugging

    Functional verification · Performance tuning

    05

    Testing & Certification

    EMC/Environmental/Burn-in tests

    06

    Mass Production Delivery

    SMT volume production · Ongoing support

    Trust Built on Strength · Representative Projects

    We have provided custom power solutions for many industry-leading clients. Below are some representative collaborations.

    Printer Power Module

    Printer Power Module

    Provided an energy-efficient custom power solution for a world-leading printer manufacturer, passing stringent EMC tests to ensure stable printing output.

    Mini Fridge Power Solution

    Mini Fridge Power Solution

    Designed a low-power, high-reliability power module for compact refrigerators, adapting to frequent start-stop cycles and extending product lifespan.

    Dishwasher Power Customization

    Dishwasher Power Customization

    Provided a waterproof and moisture-proof power solution for high-power dishwashers, ensuring stable power supply for circulation pumps and heating units.

    LCD TV Power Module

    LCD TV Power Module

    Customized a high-efficiency backlight driver power supply for ultra-slim LCD TVs, meeting energy efficiency standards and delivering smooth, flicker-free images.

    Smart Pulse EV Charger I

    Smart Pulse EV Charger

    Designed an intelligent pulse charging power supply for fast charging scenarios, featuring over-temperature and over-current protection to improve charging efficiency and battery life.

    Smart Pulse EV Charger II

    Smart Pulse EV Charger

    Provided a weather-resistant pulse power module for outdoor high-power charging stations, supporting wide voltage input and adapting to harsh environments.

    International Authoritative Certifications · Quality You Can Trust

    We have passed numerous international quality management system and product safety certifications, and are a qualified supplier for many Fortune 500 companies.

    Over 22 Years of Deep Experience in SMT/PCBA

    With over 22 years of focus in the SMT/PCBA product field, we have supported major clients like HP and Samsung with over 100 ODM products and developed over 30 proprietary products. Our product portfolio spans industrial equipment, printing devices, consumer electronics, communications, lighting, military industry and more.

    Technology Center
    R&D Department
    Manufacturing
    Weihai R&D Division
    Laser printer power supply direction: 3-4 members
    General power adapter direction: 3 members
    General technical staff: 18 members
    Korea Research Institute
    Laser printer power supply direction: 4-5 members
    Industry-University-Research Cooperation
    Close partnerships with Harbin Institute of Technology, Southeast University, Communication University of China, etc.
    Special R&D Task Force
    Tackling specialized research topics
    Approx. 230 Employees
    PCBA processing · Complete unit assembly
    Over 100 ODM Products Supported 30+ Proprietary Products Developed Covering Industrial/Printing/Consumer/Telecom/Lighting/Defense & More

    Get Your Custom Power Supply Solution

    With over 22 years of deep expertise in power supply customization, we serve consumer electronics, industrial control, commercial equipment, and medical health. In-house AI/SMT/DIP full-process lines provide a one-stop closed loop from design to delivery.

  • Passed Samsung, HP, Huawei Fortune 500 factory audits
  • Tens of millions annual PCBA delivery capacity
  • DFM front-end intervention for first-time mass production success
  • Full MES traceability, transparent and controllable quality
  • ✉️
    Email
    Sophie.jinghongruize@gmail.com
    💬
    WhatsApp
    +86 18663191435
    📍
    Address
    No.159 Huoju Road, High-tech Zone, Weihai, Shandong, China
    Fill in Your Requirements, Instant Response
    Our technical experts will contact you within 24 hours.
    ✅ Submitted successfully! We will contact you within 24 hours.

    © 2026 Power Supply Custom Solutions · Specializing in Power Module R&D and Manufacturing

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